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Often, small businesses begin with a limited amount of capital. Hence, to invest in packaging at the initial stages becomes quite challenging for them. In this situation, traditional packaging products like glass bottles, plastic jars, and tins become highly expensive for them.
Moreover, glass bottles, jars, and tins cover more space. They need an extra premise to store them. Even then, there is a higher chance of their breakage and getting scratches. Their shipping cost is also higher, which is unaffordable for every small business.
In all these scenarios, there was a dire need for an alternative packaging product that should be lightweight, flexible, less bulky, and at the same time inexpensive. Mylar bags have comprehensively replaced old and high-cost packaging products.
Mylar bags are the best form of flexible packaging; American retailers know this fact. About two years ago, the Mylar bag market was US$2.4 billion, and it is expected to reach US$4.1 billion by 2030. Mylar bags are an ideal packaging solution.
Today’s blog will cover why small businesses should always see Mylar bags as the ultimate packaging solution for their product packaging. As they are no longer a mundane packaging option, they help retailers save exponentially and invest more in the products.
What Are Mylar Bags and What Are Their Optional Materials?
The core material of Mylar bags is BoPET (biaxially oriented polyethylene terephthalate), a specific type of polyester film. Mylar bags may also incorporate layers of other materials such as aluminum foil, metallized PET, linear low-density polyethylene (LLDPE), Kraft paper, or compostable biopolymers like PLA.
Each day, retailers make custom Mylar bags for a variety of uses. Their Multiple layers offer high-quality barrier protection against oxygen, light, moisture, water, and odors. Hence, they can effectively be placed on the retail shelves. And they can also be stored in hot or cold temperatures.
If we look around in the retail stores, twenty-one kinds of Mylar bags can be seen. A few notable ones are flat Mylar bags, gusseted Mylar bags, spout pouches, smell-proof Mylar bags, tear-notch Mylar bags, Clear Mylar bags, aluminum foil Mylar bags, Kraft Mylar bags, likewise many others.
Mylar Bags Are Inexpensive Than Other Packaging Products
The lightweight barrier films of Mylar bags make them a great choice for producing them in bulk. The few layers of Mylar bags are enough to manufacture them. They don’t need special dies or structural molding machines.
For instance, if we talk about rigid boxes, then we know they are handmade. Grayboard, also known as chipboard, is needed to make them. Each of the walls of the rigid boxes is crafted separately and then pasted together. Moreover, they are quite heavy and expensive to ship.
Similarly, Mylar bags are a splendid packaging option for small businesses than glass jars, bottles, and tins. Because retailers don’t require extra shipping paddings and materials to ship them, unlike glass bottles, jars, and heavy-duty boxes for tins. Mylar bags are shipped flat, and they are lightweight.
Mylar Bags Can Be Stored Even In a Small Cabinet
Indeed, this is a fact: Mylar bags can be stored in a small cabinet. The ultra-thin layers of Mylar bags make them lightweight. And at the same time, they are fully flexible. Hence, retailers and small-scale manufacturers can store them in the tiny cabinets of their homes.
But retailers cannot store rigid boxes or glass jars easily. They would need a special and protective place to store them. Because glass bottles can be broken, even rigid boxes can deteriorate. But storing Mylar bags is quite easy. They life flat and can be stored in piles.
Home-based sellers don’t even need shelves to store Mylar packaging bags. Many of the local retailers buy them and store them under their counters, then they easily use them for packaging purposes.
Mylar Bags Store the Products For A Longer Period Of Time
This is another benefit of Mylar bags: they store retail products for a good amount of time. Multi-layer barrier films enable Mylar bags to protect the commodities from external moisture, water, oxygen, and ultraviolet rays.
The chart below will give a better glimpse of how Mylar bags effectively store different products.
| Commodities / Products | Approximate Shelf Life With Mylar Bags |
| White Rice | 10 or 30 years |
| Brown Rice | 5 years |
| Lentils, Chickpeas (Dried Beans) | 10 or 20 years |
| All Types of Pasta | 8 or 10 years |
| Flour | 5 or 10 years |
| All Types of Sugar | More Than 10 years |
| Salt | More Than 100 years |
| Powdered Milk | 15 or 20 years |
| Rolled Oats / Quick Meal Oats | 10 or 30 years |
| Dry Cereal | 1 or 2 years |
| Spices | 2 or 4 years |
| Fruits (Dried Form) | 1 or 2 years |
| Dried Meats | 1 or 2 years |
| Nuts | 1 or 2 years |
| Tea | 1 or 2 years |
| Coffee Beans | 1 or 2 years |
| Cakes / Pancakes | 3 or 5 years |
| Supplements for Sportsmen | 2 or 3 years |
| Pet Treats (Dry or Organic Form) | 1 year |
Here, I take it to the next level: if small businesses want to extend the shelf life of their products more, then they should place oxygen absorbers in the Mylar bags. Some products’ shelf life increases up to five years, and some products last twenty to thirty years more with oxygen absorbers.
Furthermore, while storing the products, it is also essential to look at the storage place. For example, if the place is cool, it increases the shelf life of the products inside Mylar bags. Similarly, dry places also protect Mylar bags from an overflow of moisture.
Printing, Customization, And Branding Is Easy With Mylar Bags
Let’s see this by first, glass jars. Can any retailer print edge-to-edge on glass jars? The answer is no, as they can only paste product labels on them or apply screen printing. But Mylar bags offer edge-to-edge printing. Each and every facade can be printed and customized.
Furthermore, printing on glass bottles or tins is costly. Because many of the glass packaging products can be broken while printing. Similarly, some of the tins can be misprinted while matching the colors, or they can be deshaped. But this is not the case with Mylar bags.
Small business owners can have prototypes of Mylar bags before finalizing the order. They can verify the placement of each design element on them. Once they give a go-ahead, flexographic or gravure machines print the bags in a short time.
Moreover, alternative packaging products take more time to get printed and produced. But Mylar bags get manufactured within the required lead times of the small businesses. And they can be ordered with all the finishes, i.e., matte lamination, gloss lamination, spot UV, etc.
Mylar Bags Can Be Made In All Sizes For All Products
The size flexibility has made Mylar bags an optimum choice for online businesses at Amazon, Etsy, and retail stores alike. Mylar bags’ sizes start from little sachets to standard gallon volumes. So, if a retailer needs to introduce a sample pack, then Mylar bags are ideal.
Similarly, Mylar bags are a cost-effective alternative to large plastic bottles, containers, and packaging boxes. And the results are in front of our eyes. We are watching more and more protein powders, spices, drinks, ketchups, and food packed in Mylar bags.
To pack any product in a Mylar bag is also easy. Certain volume formulas help measure product weights and make the right-sized Mylar bags for them. Different formulas are used for dry and liquid products. But, eventually, any product can be packed in Mylar bags.
Different Types of Closures Make Mylar Bags Highly Productive
Indeed, a variety of closures make Mylar bags one of the best packaging solutions for reliable product presentation. Small businesses can choose and pick any of the closure types according to the product requirements and their retail selling needs.
- Heat Seal Closures: This is a process of closing Mylar bags with a machine through a heat sealing process. Machines seal the bags with a heat mechanism. Hence, bags become air-tight, best to block oxygen and moisture.
- Child-resistant zippers: Mylar bags with child-resistant zippers are the favorites of CBD brands and pharmaceutical companies. A good packaging company makes them with odor-free barriers, too. Hence, consumers buy them with peace of mind.
- Zippers: Mylar bags come with a variety of zippers, i.e., zip lock, press-to-close zippers, etc. Zippers enable consumers to reseal the bags after using or opening them. Bags with zippers are famous for snacks, coffee, and Pet treat packaging.
Similarly, temper evident seals, tear notches, velcro, and pinch-press closures are amongst the famous closure types of Mylar bags. Home businesses and retailers can use them according to their product formations.
Mylar Bags Are Easy to Ship And Display on The Racks
It is a global shipping phenomenon; carriers and shipping companies charge for products on the basis of weight or volume. Packaging products like rigid boxes, glass bottles, and tins are not only more weighty, but they also cover more space. Hence, their shipping is expensive.
On the other hand, Mylar bags are ultra-lightweight. Packaging companies lay them flat, put them on over another, make their bundle, and place it in a shipping container. Hundreds of Mylar bags can be packed in only one box, and their weight remains less.
Hence, lower shipping costs make Mylar bags a huge favorite of retailers. They are lightweight and they always cover less space. Therefore, every time lower shipping charges decrease their costs further. This is how, only in a small amount, small businesses can get the most reliable packaging product.
And there is no doubt about it, Mylar bags look spectacular on the shelves. Mylar bags with gussets and famously known standup pouches stand tall on the shelves, giving customers the best visual appeal. They shine, they attract, and they get sold easily.
For more insights, Mylar packaging experts can be traced online at Crat Packaging.
Key Takeaways
- Mylar bags are more cost-effective than glass bottles, tins, and rigid boxes.
- Home-made product businesses don’t need extra storage rooms.
- Mylar bags can be stored even in a small cabinet or under the counter.
- Mylar bags are optimal for the longer shelf life of the products
- Multi-layer Mylar bags protect the products the best.
- Mylar bags are easy to personalize and printing.
- Mylar bags are fit for every type of product packaging.
- Mylar bags can be made in any size by using the right weight formulas.
- Mylar bags shipping is also inexpensive due to their lightweight.
- The maximum number of Mylar bags can be stacked on the same shelf due to their flexibility.
